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H2 Fueling Appliances Cost and Performance

Project Summary

Full Title: H2 Production Infrastructure Analysis - Task 2: Cost and Performance of H2 Fueling Appliances
Project ID: 80
Principal Investigator: Brian James
Keywords: Costs; steam methane reforming (SMR); autothermal reforming (ATR); hydrogen fueling

Purpose

The purpose of the analysis was to estimate the capital cost and the resulting cost of hydrogen of several types of methane-fueled hydrogen production systems. A bottoms-up cost analysis was conducted of each system to generate a system design and detailed bill-of-materials. Estimates of the overall capital cost of the hydrogen production appliance were generated. This work supports Systems Analysis Milestone A1. (“Complete techno-economic analysis on production and delivery technologies currently being researched to meet overall Program hydrogen fuel objective.”)

Performer

Principal Investigator: Brian James
Organization:Directed Technologies, Inc. (DTI)
Address:3601 Wilson Blvd., Suite 650
Arlington, VA 22201
Telephone:703-243-3383
Email:Brian_James@DirectedTechnologies.com
Additional Performers: Gregory Ariff, Directed Technologies, Inc.; Reed Kuhn, Directed Technologies, Inc.; John Lettow, Directed Technologies, Inc.; Duane Myers, Directed Technologies, Inc.

Sponsor(s)

Name:Sig Gronich
Organization:DOE/EERE/HFCIT
Telephone:202-586-1623
Email:Sigmund.Gronich@ee.doe.gov

Period of Performance

Start: January 1999
End: April 2002

Project Description

Type of Project: Analysis
Category: Hydrogen Fuel Pathways
Objectives: Quantify the costs of hydrogen fueling appliances using two natural gas reforming technologies (autothermal reforming versus steam methane reforming) and two gas cleanup technologies (pressure swing adsorption versus metal membrane gas separation) to provide on-site hydrogen for a community of 183 hydrogen fuel cell vehicles (FCVs) (equivalent to 20 refuelings per day or a capacity of 115 kg H2 per day with a 69% capacity factor); Estimate the cost of hydrogen using each combination of technologies; Estimate the cost reductions from scaling the least expensive technology to a larger unit providing 160 FCV refuelings per day.
Technologies Considered: Steam methane reforming, autothermal reforming, pressure swing adsorption, metal membrane gas separation, piston compressors, steel pressure vessels, composite pressure vessels
Methodology/Approach: Mechanical conceptual design of hydrogen production systems. Design for Manufacturing and Assembly (DFMA) methodology for SMR/ATR/PSA/Membrane capital cost estimation. Discounted Cash Flow Analysis for cost of hydrogen.
Models Used: Internally generated Excel spreadsheets were used for cost computations. HYSYS chemical engineering software was used for performance and system mass and thermal balances.
Outputs: Capital cost of total hydrogen fueling appliance system (production, storage, dispensing), resulting average cost of hydrogen
Timeframe Studied: 2002

Products/Deliverables

 
  • Description: FY 2002 Progress Report
    Publication Title: FY 2002 DOE Hydrogen, Fuel Cells & Infrastructure Technologies Program Progress Report
    Article/Abstract Title: II.E.4 Distributed Hydrogen Fueling Systems Analysis: Cost and Performance Comparison of Stationary Hydrogen Fueling Appliances,
    Page number(s): 179
    Publisher: U.S. Department of Energy
    Author Name(s): James, Brian D.; Myers, Duane B.; Ariff, Gregory D.; Lettow, John S.; Thomas, C.E.; Kuhn, Reed C.
    (PDF 1.1 MB) Download Adobe Reader.
    Publication Date: November 2002

  • Description: Final Report: Cost and Performance Comparison of Stationary Hydrogen Fueling Appliances, April 2002
    Publication Title: Cost and Performance Comparison of Stationary Hydrogen Fueling Appliances
    (PDF 2.3 MB) Download Adobe Reader.
    Publication Date: April 2002

Notes/Comments: http://www.directedtechnologies.com/pages/p_fuel_options.html


Date Last Updated: 10/04/2006